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Manufacturing challenges of blisk processing
Date: 2023-11-15
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Manufacturing challenges of blisk processing

With the continuous development and progress of science and technology, the processing technology of CNC machine tools is relatively strong in terms of productivity and development power. Designed to meet the requirements of high-performance aero-engines, the blisk processing technology is also very high in technical content, and the processing accuracy is also very high. Its application is also very wide, one of which is more typical in the aviation field. Many aero-engine manufacturers usually adopt an overall structure that combines the rotor and blades on aero-engines. In the manufacturing process, its structure is very complex, and its technical content is very high, and its precision is no exception. The entire manufacturing process can be said to be challenging. So what are the challenges facing this processing technology? Next, let me briefly introduce it to you.

1. Due to the complex shape of the overall blisk, the manufacturing of blisks usually requires heavy-duty machining centers with advanced control and CNC software. To a certain extent, we need processing systems specially designed for them, and at the same time collect data on the machine tools To determine the "state characteristics" of the processing system.

2. Using equipment such as cheap coolant coolers and cheap nozzles may destroy the entire product manufacturing process. Therefore, we need to try our best to find a cost-effective manufacturing plant, because a large amount of money has been invested in the design and process development of an aeroengine blisk, and such losses are too great.

3. If the nozzle is not aligned with the proper cutting tool/workpiece interface location, premature tool wear may occur. This is also a major problem we often face. If wear is detected, tools may be replaced more often than necessary to protect parts, resulting in reduced productivity.

In summary, the above is the editor’s preliminary understanding of this product. If you want to know more, please call us at Xiehe Processing.

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